Productive performance optimization

Maximize your Productive Performance

In an ultra-competitive market, operational excellence is not an option, it is your main growth lever. We transform your industrial complexities into productivity gains (OEE), in total security and in quick returns on investment.

Our Methodology: 7 Steps to Excellence

We apply a structured, agile and results-oriented approach to propel your production lines towards their full potential.

1. Field Listening ➔ 2. Data Analysis ➔ 3. Bottleneck Diagnosis ➔ 4. Operational Force ➔ 5. ROI Solutions ➔ 6. Rapid Execution ➔ 7. Impact & Lessons Leaned

Immersion & Alignment (Stakeholders): We mobilize all of your key forces – from production, process, engineering, maintenance and safety – to co-construct a clear and shared vision of objectives.
Data-Driven Analysis: We move from intuition to certainty. We analyze your flows, your breakdown histories and your throughput to precisely map operational reality.
Targeting Bottlenecks: We locate the exact critical points that are limiting your Overall Equipment Effectiveness (OEE).
Multidisciplinary Architecture: We overcome complexity by segmenting the challenge by pillars of expertise: Process, Mechanical Engineering, Electrical Engineering, Automation and Industrial Safety.
Pragmatic & ROI-Focused Solutions: Using cutting-edge digital simulations, we formulate surgical technical recommendations aimed at the best cost/impact ratio.
Rapid On-Site Execution: We manage the integration and modernization of your lines under strict time constraints (minimization of production stoppages) and budget, in full compliance (CE, UL, ATEX).
Sustainability & Impact (Feedback): We measure gains, update your standards and train your teams to anchor performance over time.

High-Stakes Sectors

We operate wherever industrial performance requires absolute precision and control of harsh environments:

Gigafactories & Energies of the Future: Optimization of battery value chains for electric vehicles (EV) and energy storage systems (ESS), 4th generation nuclear reactor.
Thermal Processes: Energy recovery from waste, gasification of biomass.
Clean Technologies & Circular Economy : High efficiency recycling units, reduction of greenhouse gases from petrochemical processes.

Our Services: Performance Catalysts

Performance Audits & OEE Diagnostics: Instantly identify and unlock your hidden production capabilities.
Advanced Fluid & Thermal Simulation (CFD): Model the future to secure your investments (CAPEX) before physical deployment.
Modernization Engineering (Retrofit) & Automation: Modernize existing facilities to move your factories into the Industry 4.0 era.
Risk Management & Certifications: Secure your high-risk processes (HAZOP/ATEX) and accelerate your international compliance (CE/UL).

Real Impact: Our Industrial Successes

⚡ Optimization of TABLAMI Equipment (Gigafactory)

Compliance and optimization of a TABLAMI machine for the manufacture of lithium-ion batteries

The Challenge: The strict application of European safety standards caused frequent sudden cuts in electricity and compressed air each time a door was opened for maintenance or adjustment. This rigid approach led to cascading micro-stoppages, heavily penalizing the overall availability of the line (OEE) and degrading the production rate (pieces per minute – ppm).

The Impact: By rigorously applying our 7-step methodology, we orchestrated a surgical retrofit: risk analysis (ISO 12100) and safety recalculation (ISO 13849 PL_r), functional analysis, local modification of the electromechanical architecture and updating of the intelligence of the automation systems.

The Results: Untimely stoppages have been largely eliminated in favor of a smooth and secure production cycle. Capacity increased from 1,000 to 6,000 cells per day in just three weeks after return to service, with stabilized performance at more than 13 ppm during intensive load ramp tests.

🔥 Optimization of Combustion & Durability of Refractory Materials

The Challenge: Premature degradation of the refractory materials of the hazardous waste incineration rotary kiln led to significant operating losses and high recurring maintenance costs.

The Impact: As an expert in refractory materials, I co-led an international multidisciplinary task force. We have improved material selection, detailed engineering, quality control of material implementation and drying, as well as combustion control in daily operation.

The Results: A radical transformation of asset profitability. This standardization of good practices has made it possible to reduce purchasing costs by 20% and of reduce operating losses linked to breakdowns by 30%, generating a direct financial impact of 2 million euros per year for the group.